Automatic Noodle Snack Production Line
LTSF-300
Production Process
Specification
Weight of Noodle Snack: 2 grams/piece
Production Capacity: 324 kgs/hour
Production Parameters
- Plant Space Required: 60m(L) x 12m(W) x 6m(H)
- Power Consumption: 76Kw (main production line)
- Steam Boiler: 1,600kg/hour
- Working Pressure: 10kg/cm²
- Water (soft water) Consumption: 2,200kg/hour
- Operator Required: About 10 persons (Main Production LIne)
Machines
(1) Additives Agitating Tank
This noodle production equipment will accelerate the dissolution rate of those ingredients based on your noodle recipe.
(2) Soda Water Storage Tank
This noodle production device comes with a single-axis agitator. The water inlet is on top of the tank, and the outlet is at the bottom. Salt, soda and other seasoning ingredients can be added pro rata according to the water scale. Round shape with optional double-layer insulation, this device can include a cold water circulation loop inside based on client's required customization. Cold water can be introduced to lower water temperature and enhance the quality of dough.
(3) Water Tank with Level Controller
The round tank is equipped with an automatic flow device for filling water. This device is automatic, with precise metering, uniform filling, without liquid remnant.
(4) Mixer
A horizontal, two-axis designing, device features inverter speed adjustment, PLC, human-machine-interface (HMI) operation, and self-diagnosis. Adopting a thorough-agitating technique, the precision equipment simulates the traditional noodle-making master's process, including mixing, kneading, drawing, rest, massaging, in order to make noodles natural, tasty, and firm.
(5) Material Feeding & Compounding Machine
The feeding rotary shaft surface has coating Teflon to prevent dough from sticking and easy to be cleaned after noodle production process. A positioning device is mounted to ensure steady and smooth feeding. This machine consists of three pressure rollers. After pieces of dough are pressed into two layers by two rollers, they are then formed into a blank by the third roller. Material is fed against the analog sensor, under whose control compounding and stretching are synchronous and through which the thickness of the noodles in the dough sheet arc can be adjusted even.
(6) Stretching Machine
This noodle machine comprises five or six pairs of stretching rollers designed in independent transmission for ratio and synchronous control. Through the continuous dough stretching with sheeting rollers, the dough quality will be highly improved and the thickness dough sheet can be equally adjusted to the perfect rolling ratio for noodle production.
(7) Steaming Machine
Temperature control is conducted by adjusting the steam temperature at the valve. Steaming speed, temperature and time adjustment are very convenient. Temperature inside the steam carriage is distributed uniformly.
(8) Seasoning Dipping & Aging Machine
The production equipment can diversify the noodle flavors and ripen the noodle strip before proportional cutting process.
(9) Frying Machine
The bottom of the frying machine is designed with a number of oil inlets to significantly adjust temperature in steps in order to meet the needs of different products. Both ends of the machine are equipped with oil-removing devices like air knife (and blower) and oil scraper to effectively reduce the oil of noodles and the oil consumption rate of the equipment effectively and thereby cut back the production cost.
(10) Heat Exchanger & Oil Storage Tank (Optional)
Such noodle production equipment will be made of SUS304 stainless steel required for the hygienic noodle production process.
(11) Cooling Machine
This noodle production equipment can be customized to adopt cooling fan or blower designing. Cool air is circulated by the cooling fan or mutiple blowers to exhaust hot air promptly and effectively.
(12) Cutting Machine
The production equipment will cut noodle strip into small pieces.
(13) Continuous Breaking Machine
The noodle machine will break the cut noodle strip into chips.
(14) Material Feeder & Mixer I
The feeding conveyor can transmit the noodle chips into the mixer for mixing.
(15) Mixer II
The production equipment here will mix the noodle chips again before the transmission to the forming machine.
(16) Syrup Preparation Tank
This production equipment is for the usage of seasoning preparation and process.
(17) Material Feeding & Forming Machine
This noodle production equipment will transmit the mixed noodle chips to the forming machine.
(18) Forming Machine
This noodle machine will shape those mixed noodle chips into noodle snacks in different forming.
(19) Continuous Drying Machine
This production equipment will dry and dehydrate the noodle snacks after forming the shape of noodle chips.
(20) Cooling Machine
The production device is equiped with fans or blowers to cool down the noodle snacks to the required temperature before packaging machines.
(21) Vertical Weighing Filling Sealing Machine
This packaging machine will measure the weight of noodle snacks and pack based on the requirements.