Automatic Bag Instant Noodle Production Line (Folded Noodle)
LTI-600
Folded Noodle - Automatic Bag Instant Noodle Production Line
Automatic Bag Instant Noodle Production Line_Folded Noodle
Production Process
Specification
Noodle Weight: 70 grams
Production Capacity: 120~480 bags/minute
Production Parameters
- Plant Space Required: 96m(L) x 12m(W) x 7m(H)
(office and wharehouse for raw materials & finished products are excluded) - Power Consumption: 120~150Kw (main production line)
- Steam Boiler: 4,000kg/hour
- Working Pressure: 10kg/cm²
- Water (soft water) Consumption: 4,000kg/hour
- Frying Oil Consumption: 2,000kg / 8 hours
- Operator Required:
(a) About 4 persons before packing process
(b) About 11 persons for packing operation
Features
- Highly recommended for new comers diversified into the instant noodle production and manufacturing business with less required working capitals as initial investment. We can totally customize the noodle making machine and equipment based on your own production parameters.
Machines
(1) Additives Agitating Tank
This noodle production equipment will accelerate the dissolution rate of those ingredients based on your noodle recipe.
(2) Soda Water Storage Tank
This noodle production device comes with a single-axis agitator. The water inlet is on top of the tank, and the outlet is at the bottom. Salt, soda and other seasoning ingredients can be added pro rata according to the water scale. Round shape with optional double-layer insulation, this device can include a cold water circulation loop inside based on client's required customization. Cold water can be introduced to lower water temperature and enhance the quality of dough.
(3) Water Tank with Level Controller
The round tank is equipped with an automatic flow device for filling water. This device is automatic, with precise metering, uniform filling, without liquid remnant.
(4) Mixer
A horizontal, two-axis designing, device features inverter speed adjustment, PLC, human-machine-interface (HMI) operation, and self-diagnosis. Adopting a thorough-agitating technique, the precision equipment simulates the traditional noodle-making master's process, including mixing, kneading, drawing, rest, massaging, in order to make noodles natural, tasty, and firm.
(5) Material Feeding & Compounding Machine
The feeding rotary shaft surface has coating Teflon to prevent dough from sticking and easy to be cleaned after noodle production process. A positioning device is mounted to ensure steady and smooth feeding. This machine consists of three pressure rollers. After pieces of dough are pressed into two layers by two rollers, they are then formed into a blank by the third roller. Material is fed against the analog sensor, under whose control compounding and stretching are synchronous and through which the thickness of the noodles in the dough sheet arc can be adjusted even.
(6) Stretching Machine
This noodle machine comprises five or six pairs of stretching rollers designed in independent transmission for ratio and synchronous control. Through the continuous dough stretching with sheeting rollers, the dough quality will be highly improved and the thickness dough sheet can be equally adjusted to the perfect rolling ratio for noodle production.
(7) Steaming Machine
Temperature control is conducted by adjusting the steam temperature at the valve. Steaming speed, temperature and time adjustment are very convenient. Temperature inside the steam carriage is distributed uniformly.
(8) Cutting & Seasoning Machine
The high-pressure dewatering fan and the uniquely designed air knife can remove soup residue to decrease unnecessary water and residue entering the high-temperature pan along with the noodle pieces and to reduce the degenerating speed of the oil.
(9) Frying Machine
The bottom of the frying machine is designed with a number of oil inlets to significantly adjust temperature in different frying steps to meet the needs of different noodle products. Both ends of the machine are equipped with oil-removing devices like air knife (and blower) and oil scraper to effectively reduce the oil content of noodles and the oil consumption rate of the equipment effectively and thereby cut back the production cost.
(10) Heat Exchanger & Oil Storage Tank (Optional)
Such noodle production equipment will be made of SUS304 stainless steel required for the hygienic noodle production process.
(11) Noodle Distribution Conveyor
This food conveyor will rearrange the noodle cakes in sequence and ensure the continuous distribution to the cooling machine.
(12) Cooling Machine
This noodle production equipment adopts air circulation cooling design. Cool air is filtered and provided by the blower to ensure cooling hygienically. With the highly efficient blower to discharge humid and hot air promptly, the excellent cooling effect can be ensured.
(13) Dividing Machine
This noodle production equipment can separate the output noodle cakes into different rows based on the design of packaging machines.
(14) Bag Noodle Conveyor
An intelligent speed-adjusting design automatically controls the conveyor's speed according to the noodle production speed.
(15) Pillow Type Bag Packing Machine
The speed of packing machine here can be adjusted based on the former noodle production equipment and then transmit the packaged noodle into the following device.
(17) Carton Sealing Machine
This is the semi-auto sealing machine to help factory operators to seal the packed instant noodle into cartons more efficiently.
Packaging Applications
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Language (EN)